Buying a Used Diesel Truck? Here’s What to Check Before You Buy
Buying a Used Diesel Truck? Here’s What to Check Before You Buy

A used diesel truck can be a smart investment—powerful, long-lasting, and often more affordable than new models. But a bad buy can cost you thousands in surprise repairs. Diesel engines are tough, but they come with unique systems that need to be evaluated properly.
At Kash Diesel & Auto in Sicklerville, NJ, we’ve inspected and repaired hundreds of used diesel trucks from across New Jersey, Pennsylvania, and Delaware. Use this guide to avoid common pitfalls and make sure your next used diesel purchase is a solid one.
Why Diesel Trucks Are Popular for Used Buyers
- Higher mileage lifespan: Many diesels can run 300k+ miles with proper care
- Towing and payload capacity: Better torque for work use
- Fuel economy (for size): More efficient under load vs gas
- Engine longevity: Built with heavier components
- Strong aftermarket support: Upgrades, tuning, and parts are widely available
That said, they must be properly maintained to live up to their potential.
Pre-Purchase Diesel Truck Checklist
Here’s what to inspect or ask about before buying any used diesel truck:
1. Engine Start-Up and Idle
- Cold start test is critical
- Look for rough idle, white or blue smoke, long crank times
- Listen for knocking, ticking, or excessive vibration
2. Exhaust Smoke Type
- White smoke: unburnt fuel or coolant
- Black smoke: too much fuel, injector issues
- Blue smoke: burning oil (worn seals or turbo)
3. Maintenance Records
- Was the truck serviced regularly?
- Any records of oil changes, fuel filter replacements, coolant flushes?
- Ask about DEF and DPF system repairs if 2010+
4. Check for Tuners or Deleted Emissions Systems
- Emissions deletes are illegal in NJ, PA, DE and can cost you big
- Deleted EGR/DPF/DEF = failed inspections + warranty risk
- Check for wiring changes, removed components, or installed tuners
5. Look for Leaks
- Inspect under the engine and transmission for:
- Oil leaks
- Coolant leaks
- Fuel system leaks
- Transmission fluid seepage
6. Transmission Health
- Slipping, jerky shifting, or delayed engagement = red flags
- Ask when fluid was last changed
- Look for signs of towing or hard use (aftermarket coolers, trailer brake wiring, worn hitch)
7. 4WD System Function
- Test 4x4 engagement
- Listen for noise in front differential
- Check CV joints, U-joints, and front axle seals
8. Suspension and Steering
- Excessive play in the steering wheel?
- Sagging leaf springs or worn shocks?
- Rusted mounts or cracked bushings?
9. Rust & Frame Condition
- Rust on body panels is cosmetic—rust on the frame is structural
- Check wheel wells, bed rails, cab mounts, and undercarriage
- Tap on suspect areas with a hammer or screwdriver to test integrity
10. Run a Diagnostic Scan
- At Kash Diesel, we recommend a full scan with a diesel-specific scan tool
- Check for: EGR faults, injector balance codes, turbo actuator errors, glow plug codes
Specific Checks by Engine Type
Ford Powerstroke
- 6.0L: Look for signs of head gasket issues, stud upgrades, EGR coolers
- 6.4L: Check for cracked up-pipes, DPF issues
- 6.7L: Pay attention to turbo whine and NOx sensor codes
Dodge/Ram Cummins
- 5.9L: Solid, but look for injector blow-by
- 6.7L: Watch for turbo actuator problems, grid heater issues
GM Duramax
- LB7: Injector issues common (2001–2004)
- LLY/LBZ: Check EGR and glow plug systems
- LMM: Pay attention to DPF service history
Questions to Ask the Seller
- What type of work was the truck used for?
- Did you use any tuners or make performance mods?
- Has the emissions system been altered in any way?
- Do you have receipts for maintenance?
- Why are you selling the truck?
- Has the engine or transmission been rebuilt?
- Any recurring issues?
Why a Pre-Purchase Diesel Inspection Matters
You might save $300–400 today by skipping a pro inspection—but end up paying $3,000+ later on major engine, turbo, or injector repairs.
At Kash Diesel, we offer:
- Full diesel-specific diagnostic scans
- Compression and cylinder contribution testing
- DEF/DPF system inspection
- Fluid analysis
- Frame and suspension inspections
- Turbo and injector evaluation
All findings are documented with photos and estimates.
Common Mistakes When Buying Used Diesels
- Skipping emissions questions (especially for 2010+ models)
- Assuming high miles = bad: Maintenance is more important than mileage
- Buying without a scan: Hidden codes won’t show on the dash
- Focusing only on cosmetics: A clean body can hide a tired drivetrain
- Ignoring signs of abuse: Lift kits, giant tires, broken hitches often = hard use
FAQs: Buying Used Diesel Trucks
Is high mileage always bad on a diesel truck?
No. A 250,000-mile truck with proper care can be better than a 100,000-mile one with spotty maintenance.
Can you fix a deleted emissions system?
In many cases, yes. But restoring compliance can cost thousands and still may not pass inspection.
How much does a pre-purchase diesel inspection cost?
At Kash Diesel, inspections start around $250 and vary based on vehicle type and depth of testing.
Should I avoid older diesels entirely?
Not necessarily. Some pre-2007 trucks are very reliable—but lack emissions systems required for commercial work.
Do you help with fleet truck purchases?
Yes. We inspect vehicles for contractors, municipalities, and logistics companies looking to expand or replace fleet assets.
Let Kash Diesel Inspect Your Next Used Truck
Before you hand over cash for that used diesel truck, let our team check it thoroughly. You’ll get peace of mind—or walk away with the knowledge to negotiate or move on.


